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Sienna is dedicated to providing quality
manufacturing solutions and exceptional
customer service to all its partners.
Our industry-best products and services
are developed with quality work and
customer satisfaction as the primary
objectives. We are achieving this goal
by adopting a focused and process-based
Quality Management System and rigorous
quality assurance standards.
PROCESS
APPROACH
At Sienna, the different activities
and resources are managed as a process
and not viewed as isolated entities.
We measure our quality standards through
the efficiency and effectiveness of
processes, and quality of products.
To ensure that this approach is followed
throughout the organization, we have
implemented total quality management
practices and statistical process control
tools. We have embraced the TQM philosophy
by fostering a company wide focus on
customer satisfaction and improving
organizational performance. Statistical
process control is employed throughout
the organization as a basic tool to
monitor, control and evaluate all our
processes.
QUALITY
CERTIFICATIONS
The outcome of following such critical
processes and practices has been emphatic. Our manufacturing locations are
ISO 9001:2000 certified and Avalon will
achieve the Global Automotive Quality
Standard, TS 16949:2002 by the turn
of the year. All our associates have
established an ISO compliant quality
system and comprehensive documented
processes to ensure consistent quality.
We inspect our PC board Assemblies to
IPC-610C.
METRICS
FOR IMPROVEMENT
Quality metrics are estimated periodically
and include defects per million and
defects per unit. Variations are monitored
and controlled by taking effective measures
like devising control diagrams, cause-effect
diagrams, histograms etc. Having adopted
a process oriented approach, the main
emphasis is laid on defect prevention
rather than defect detection. The cost
associated with inspection, low yield
and rework is drastically reduced because
of this approach. Our quality teams
constantly search for inherent causes
of variation and try to re-engineer
the processes. Reliable data is constantly
documented by the quality department
for the later process appraisals.
CONTINUAL
IMPROVEMENT
Though all our services and products
match international quality standards,
continually reviewing and improving
our processes has helped us stay up-to-date
in the market place and deliver our
services with a quality surpassing customer
expectations. Efficient employee training
programs have enabled the practice of
this philosophy at all levels and departments
in the company. Sienna Corporation reassures
its quality to all its partners through
strategic initiatives like
Supply quality control
Software tools for process study
Investing on employee learning
Developing performance metrics
Through continual improvement procedures,
we are able to continuously innovate
in our processes, stay ahead of competition
and provide more value to our customers.
A diligent and experienced staff complements
the quality department, which has met
the challenge of fulfilling the needs
of various industries, as well as commercial
companies.
SIX
SIGMA AT SIENNA
Sienna is also closely approaching six
sigma standards by adopting statistical
methods in reducing costs and improving
customer satisfaction. Six Sigma in
our organization simply means a measure
of quality that drives us towards near
perfection. We implement a disciplined,
data-driven approach and focus on process
improvement and variation reduction
for eliminating defects in all of our
manufacturing processes. Our tools include
the following.
Process Mapping [IDENTIFYING
CTQ's]
Failure Mode and Effect Analysis
[FMEA]
Process Capability Analysis
Sigma Rating Calculations
Control Charting
Gauge Repeatability and Reproducibility
Analysis
We use two sub-methodologies - DMAIC
and DMADV to approach the standards.
The Six Sigma DMAIC process (define,
measure, analyze, improve, control)
helps in achieving incremental improvement
in the existing processes that fall
below specifications. The Six Sigma
DMADV process (define, measure, analyze,
design, verify) is an improvement system
used to develop new processes or products
that have to meet Six Sigma quality
standards.
SIENNA
QUALITY POLICY
Sienna Corporation is committed
to continually improve its Quality Management
System and to achieve Customer Satisfaction
by supplying reliable products at competitive
prices.
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